Business background

With the promotion of Industry 4.0 and intelligent manufacturing 2025, digital smart factories have become the standard strength of many domestic factories, especially the production and assembly of some parts in the light industry. In order to meet the diversified market demands of consumers, they have basically been completed. The initial digital upgrade. But in some traditional heavy industry production, it is still carried out in the traditional way.

Industry Status

Take the mechanical processing industry as an example. This industry belongs to discrete manufacturing. The customers have more personalized needs, the product variety is becoming more diverse, the market demand changes rapidly, and the difficulty of forecasting increases. It is difficult for enterprises to arrange production in a reasonable manner.

● Single-piece small batch flexible production.

● There are many product processing procedures, the production capacity of each process is unbalanced, and the barrel effect is prone to occur in production, causing delays in delivery.

● The product structure is complicated, there are many parts and components, and both the self-made and externally-made. The process is often changed. The calculation and arrangement of the production plan are very complicated, and the production plan is often not practical.

● Use paper drawings, there are stains, unclear writing, and missing situations.

● The issuance and modification of drawings are complicated, and the management of drawings is inconvenient.

● Reporting and inspection are completed in paper form. There is a delay of 2-3 days for reporting. The inspection data filled in by workers cannot be statistically analyzed.

Applications

To solve this problem, MES (Manufacturing Execution System) becomes particularly important. As an important part of Industry 4.0, MES (Manufacturing Execution System) realizes the rational distribution and cooperation of people, machines, materials, methods, and rings based on precise numbers, and realizes lean production.

With the use of MES (Manufacturing Execution System), workers can report work in time, track orders in real time, update drawings in a timely manner, which is convenient for maintenance and management, and statistical analysis of report data. Achieve paperless management of production materials, greatly improve the way of management of production materials; realize the real-time tracking of order progress and improve the effectiveness of work report and inspection.

However, in the entire set of operating systems, accurate data operation requires not only a set of executable software, but also an interactive terminal integrated with the harsh industrial site to achieve human-computer interactive operation.

As a service provider of intelligent special equipment for users in the industry, Apkey provides powerful hardware solution support for the transformation of digital factories. In the whole scheme, Apqi's modular standard product P15RSeries is used, which perfectly solves various complex application problems in the machining field.

Product application features

● The fourth-generation BayTrail single-chip multi-core low-power platform is highly efficient and stable.

● 9 ~ 30V wide voltage input, respond to complex power supply requirements on site.

● Full mold die-casting aluminum molding, solid body, durable.

● Fanless heat dissipation design, maintenance-free, stable and reliable.

● Intel dual network / multiple serial ports / dual frequency wireless, flexible and stable data transmission.

● Five-wire resistive touch screen with high temperature process, anti-electromagnetic interference, anti-oil stain.

● Modular integrated RFID function, light and accurate manual calculation.

● A variety of rotating bracket installation, the field application is more flexible.

● -20 ℃ ~ 60 ℃ working temperature, suitable for extremely hot processing site.